Author: pa

Twin and Contra-rotating Propellers

TwinProps_GegenlaufProp_im_Versuch

FORTJES in the stern of a pleasure boat

Twin propellers

Twin propellers work with a pull and a push propeller with the same rotational direction. The design of the rear propeller places increased demands on the calculation method. Twin propellers should be arranged such that the vortex of the pulling front propeller passes between the wings of the rear pushing propeller. By the contraction of the propeller wash of the pulling propeller, additional water from the sides reaches the pushing propeller.

If twin propellers are used on thusters (Schottel Twin Propeller (STP)), or Podded Drives (Siemens Schottel propulsor (SSP)), the housing must be hydrodynamically optimised and provided with guide fins. The twist in the propeller wash of the pulling propeller is partially recovered in this way and influences the inflow to the targeted pushing propeller.

The SVA‘s VORTEX propeller calculation method has been adapted for the design and optimisation of twin propellers [1]. The following photos show examples of the hydrodynamic model and the calculated inflow to a pushing propeller.

Contra-rotating Propeller

Contra-rotating propellers consist of two contra-rotating propellers. Through the reverse rotating propeller, rotational losses can be avoided because the rear propeller can use the rotational energy of the flow which is induced by the forward propeller. In addition, the load is distributed over the two propellers.

The SVA has measuring systems for the study of contra-rotating propeller systems in both the towing tank and cavitation tunnel. In recent years systematic studies of the effect on efficiency of the distance between the contra-rotating propellers and the layout of pods between the contra-running propellers have been carried out.

On behalf of REINTJES, the Fortjes® pod propulsion system was developed [5], [6]. The propulsion system is used especially in planing and semi-planing yachts up to 40 m long and in a power range of up to 3000 kW. The SVA’s VORTEX method was and is used for the design of contra-rotating propellers. Gondola and shaft were completely newly designed to optimally take advantage of the contra-rotating propeller and the pod.

 

TwinProps_GegenlaufPropTwinProps_HydrodynModell_CFD_mRandTwinProps_Zuströmung_CFD_mRand
TwinProps_SchottelTwinProp_mRandTwinProps_SSP_im_Versuch

 

Context Related References / Research Projects

[1] Schulze, R.; Bertolo, G.; Brighenti, A.; Kaul, S.: LUITO Development and Optimisation of the Propulsion System; Study, Design and Tests, PRADS, The Hague, September 20 – 25, 1998
[2] Kaul, S.; Heinke, H.-J.; Abdel Maksoud, M.: Hydrodynamische Optimierung von Podded Drives und aktuelle Anwendungen in der Großausführung (Anwendungsbeispiele SSP), 54. Sitzung des FA „Schiffshydrodynamik“ der STG, Hamburg, 13.09.2000
[3] Edel, K.-O.: Zum Entwurf gegenläufiger Propeller nach der Theorie von Lerbs (77. Mitteilung der SVA), Schiffbauforschung 10 (1971) 5/6
[4] Schmidt, D.: Propulsionsuntersuchungen mit Einzelpropeller und Gegenlaufpropeller am Modell eines Containerschiffes, Schiffbauforschung 14 1/2/1975
[5] Schulze, R.; Weber, A.: Application of the new FORTJES® Z-drive from REINTJES on planing vessels, 11th Intern. Conference on Fast Sea Transportation, FAST 2011, Honolulu, Hawaii, USA, Sept. 2011
[6] Schulze, R.; Weber, A.: The new FORTJES® Z-drive from REINTJES with contra rotating propellers for high speed applications, 11th Intern. Conference on Fast Sea Transportation, FAST 2011, Honolulu, Hawaii, USA, Sept. 2011

Design of Propellers and Propulsion Systems

Propeller_Solea

Propentwurf_Prop_m_asym_Ruder

The SVA has a long and diverse experience in the field of propeller design and the design of complex propulsion systems. As a model basin and research institute, the SVA Potsdam has the unique advantage of being able to use the experience gained from basic and applied research directly for the design of propulsion systems.

Major parts of design programs have been developed in the SVA. This includes pre-processing for propeller definition and geometry modification and recalculation processes for propellers, ducted propellers, twin and contra-rotating propellers. Furthermore, mathematically based optimisation methods and post-processing for assessment of cavitation, pressure fluctuation predictions and strength calculations using FEM analysis, and interfaces for 3D modeling are included. All of these programs are contained within the program package of VORTEX. Other propeller manufacturers and classification societies use, among other things, this software for design and certification. The continuous development of design tools is supported through close contact with these propeller manufacturers and classification societies.

The SVA has had, among other things, significant contributions to the development of the twin propeller concept from SCHOTTEL and set milestones in the development of low-noise propellers for research, naval vessels and submarines. For large tug boats, ducted propellers are designed with more than 200 t thrust. In the development of ducted propellers with high static thrust demands in particular, the broad experience with extensive CFD calculations of propulsion systems on the ship can be made use of.

Designs of propellers and propulsion systems can be fully tested in the SVA in model scale, whereupon despite advanced calculation methods, model testing cannot be dispensed with. After propulsion or cavitation testing, the propeller design can be improved to meet the highest standards of practice.

To determine the behaviour of ship and propulsion system and the tuning of the engine, trial runs are accompanied by the SVA during which special full-scale measurements (power measurement, vibration, pressure fluctuations and acoustics measurements, cavitation observations, manoeuvring measurements) are conducted.

 

Context Related References / Research Projects

[1] Schulze, R.: Globale Optimierung von Propellern, STG-Sprechtag, Flensburg 14. März 1997
[2] Schulze, R.; Bertolo, G.; Brighenti, A.; Kaul, S.: LUITO Development and Optimisation of the Propulsion System; Study, Design and Tests
PRADS, The Hague, September 20 – 25, 1998, 1998 Elsevier Science B.V.
[3] Schulze, R.: Globale Optimierung von Propellern und Propulsionssystemen, Schiff & Hafen 3/2005
[4] Mertes, P., Heinke, H.-J.: Aspects of the Design Procedure for Propellers Providing Maximum Bollard Pull, ITS 2008, Singapore, May 2008
[5] Steinwand, M.; Grabert, R.; Schulze, R.: Ruderentwurf – Aktuelle Entwicklungen, 102. STG Jahreshauptversammlung, Berlin, 23. Nov. 2007
[6] Schulze, R.; Richter, H.: Redundante Antriebe für Einschraubenschiffe, 102. STG Jahreshauptversammlung, Berlin, 23. Nov. 2007
[7] Schulze, R., Weber, A.: Application of the new FORTJES&rmark; Z-drive from REINTJES on planning vessels; 11th Intern. Conference on Fast Sea Transportation, FAST 2011, Honolulu, Hawaii, USA, Sept. 2011
[8] Schulze, R., Weber, A.: The new FORTJES&rmark; Z-drive from REINTJES with cotra rotating propellers for high speed applications, 11th Intern. Conference on Fast Sea Transportation, FAST 2011, Honolulu, Hawaii, USA, Sept. 2011
[9] Heinke, H.-J., Lübke, L. O.: Maßnahmen zur Energieeinsparung, Schiff & Hafen 10/2014

Trim Optimization

Trimmopt_DiagrammTrimmopt_Schiff

The trim of a ship influences the power consumption. Through an optimal trim several percent power savings can often be achieved.

Trim optimisation tests have already been carried out as standard procedure since 1970. As a result of the R & D project “Effective Trim Optimisation for Cargo Ships” [1] it has been possible to improve the predicting methods of power savings (calculated trim optimisation) as well as the experimental trim optimisation. The methods have different approaches from a purely statistical analysis of extensive model test series up to CFD simulations of entire trim matrices:

  • Prediction of the resistance of the ship for different draughts with or without combinations of various trim states using the resistance method according to Danckwardt and / or the SVA-LSR method
  • Formulas for determining the influence of partial discharging and / or trimming characteristic values on the propulsion
  • Hybrid procedure: Predicting of resistance and propulsion for partial discharging and / or trimming by coupling parts of the process of resistance according to Danckwardt / SVA LSR method with experimental results
  • Trim optimisation through pilot projects (EFD)
  • Trim optimisation through CFD calculations (CFD)

As a result, master and officers may set the optimum trim condition for the ship using the information provided by the methods mentioned above. The 3D contour plot shows an example of the dependence of the power saving on displacement and trim.

 

Context Related References / Research Projects

[1] Heinke, C.: Effektive Trimmoptimierung für Frachtschiffe, Bericht 4394, Schiffbau-Versuchsanstalt Potsdam GmbH, Juni 2015, Abschlussbericht

Slamming

Slamming_Diag

Slamming_Modell_alt

Slamming_Modell_neu

For slamming tests, a hydraulic slamming simulator was developed in the SVA. With the help of this system, the model is made to heave and pitch and produce coupled motions using two longitudinally arranged, vertically movable, hydraulic pistons. Depending on the model size, amplitudes up to 0.1m are reached at frequencies up to 2Hz. Thus slamming loads can be simulated, in which the critical immersion speeds are significantly exceeded. Both hull slamming of planing boats and bow flare slamming on all types of vessels with significant bulkhead failure are examined primarily in the bow area. The system allows the simulation of regular and irregular movements. The advantages over slamming measurements in a conventional sea state tests of the targeted replication of slamming scenarios is that defined immersion conditions can be assigned, and also in the exact reproducibility of the experimental conditions.

The equiping of models with miniature pressure sensors of different sizes allows the measurement of slamming pressures on vulnerable positions of the hull in the model test under extreme sea conditions, both when driving and when stationary. Moreover, slamming pressures can also be measured with regular seakeeping tests.

Slamming phenomena are also simulated with existing CFD tools. The UTHLANDE program serves to determine slamming prevalence. For a quick estimate of slamming pressures the SVA has developed a simplified procedure. It is based on results of systematic model tests and allows the determination of slamming pressure for any hull shape, for a given speed and location on the vessel. An important parameter is the velocity normal to the hull and the fluid at the point of interest of the hull surface. Areas with air entrapment (hull slamming) can therefore not be detected.

As a result, the processing of various R &  D projects [1], [2], the [3] SVA has a wealth of experience in investigating slamming phenomena.

 

Context Related References / Research Projects

[1] Fröhlich, M.: Einsatz eines Schwingungsoszillators auf hydraulischer Basis zur Untersuchung der Slammingbelastung von Schiffen, STG-Sprechtag „Schiffe im Seegang“, Hamburg, Oktober 1998
[2] Fröhlich, M.: Slammingbelastungen von Schiffen, Freitagsvorlesung an der TU-Berlin, 25.06.99
[3] Fröhlich, M.; Hellwig, K.: Numerical and experimental investigations of slamming loads for fast ships, HIPER`01, Hamburg May 2001
[4] Fröhlich, M.; Hellwig, K.: Untersuchungen zum Slammingverhalten schneller Schiffe, 6. Schiffbautag Mecklenburg-Vorpommern, Rostock, Oktober 2002

Roll Damping

Rolldamping_Winkel_Waveheight_mRand

Rolldamping_Konstr_small

In recent years particularly, investigations of the roll behaviour, especially the roll damping of ships, has developed into a special field of hydrodynamic research. Due to high deck loading, modern container ships have low stability reserves and, in high seas, are exposed to the risk of extreme rolling motions. The development of specialised vessels and supply ships for the offshore sector is characterised by strict specifications in terms of positioning and motion stabilisation to reduce the risks of coming along side under rough conditions.

The SVA Potsdam has advanced testing methods along with the latest associated measurement methods. The SVA has offered innovative methods for improving and optimising the rolling behaviour of ships, mainly for stabiliser fins, rudders, Voith-Schneider equipment and roll damping tanks.

The SVA has a system that causes forced rolling motions of ship models with variation of rolling amplitude and frequency, with and without forward motion. By doing this, the rolling moment can be measured.

Parameterically excited rolling can be simulated with the ROLF method (nonlinear strip method), which has been integrated into the UTHLANDE program system. For a quick estimate of the risk of a ship with respect to parameterically excited oscillations, an SVA developed method is used which provides, based on fluctuations in metacentric heights, an indicator as to whether a rollover impulse is to be expected for a combination of ship speed, wave height and wavelength.

For the selection of roll damping tanks, calculation methods are available that allow both Frahm and box tanks to be analysed.

For large yachts and cruise ships in particular, stabiliser fin systems are available with corresponding geometries which damp rolling even while the vessel is stationary. The roll damping rates of these and similar systems are determined in the towing tank by applying different wave conditions to the model.

    

 

Context Related References / Research Projects

[1] Fröhlich, M., Nietzschmann, T., Wuttke, H.: Untersuchung der parametererregten Rollschwingungen bei modernen Containerschiffen, Kolloquium Schiffstechnik, Uni Rostock, 21 Januar 2011
[2] Fröhlich, M., Schumann, C.: Simulationsverfahren zur effizienten Bestimmung großer Rollbewegungen von Schiffen, 5. SVA-Forschungsforum, Potsdam, 26. Januar 2012
[3] Fröhlich, M.: Experimentelle und theoretische Untersuchungen zur Rolldämfung, 6. SVA-Forschungsforum, Potsdam, 31. Januar 2013
[4] Fröhlich, M.: ROLLTANK – Weiterentwicklung und Validierung von theoretischen Verfahren zur Vorhersage der Rollbewegung von Schiffen unter Berücksichtigung von Rolldämpfungstanks, 8. SVA-Forschungsforum, Potsdam, 29. Januar 2015

Seakeeping Tests

Seegang_Modell_in_irreg_Seegang

Seegang_Kabelleger

The seakeeping of ships and offshore structures is determined by model tests and numerical simulations. Model tests in a seaway are carried out in the towing tank. For this purpose, a hydraulic wave generator is available with which various wave spectra as well as regular waves and transient wave packets can be generated. Significant wave heights are possible in model scale to 0.23 m and at modal periods up to 2.5 s. For a model scale of about 1:40, wave conditions can be simulated up to gale force with about 10 m significant wave height at 18 s modal period in ship scale. To avoid unwanted wave reflections there is a beach with a natural inclination and an additional lateral wave damper to absorb diagonal waves. Sea state testing done with free-running, self-propelled models is used for detecting movements and accelerations, the shipping of water, relative motion, propeller ventilation and slamming phenomena. The effectiveness of controlled, zero speed, fin stabilisers, regarding their roll damping is tested with models having no forward motion. The determination of force coefficients is done in experiments with a tethered model.

Seakeeping tests can be carried out in countering and following seas as well as quartering seas at an angle of up to 35° off course. The latter takes the form of zigzag driving, which is recognised by the classification societies as an experimental technique. The motion behaviour of tested objects is detected with a high resolution optical tracking system. This system allows contactless measurement of the coupled motions of two-body systems in all 6 degrees of freedom as well as speed and acceleration at defined positions.

For numerical simulations of sea keeping the UTHLANDE program system is available. Based on linear and non-linear strip method, this system allows the calculation of the motions and loads of mono hull ships and catamarans for all 6 degrees of freedom. The program provides the statistical characteristics (short and long term statistics) for long and short crested seas represented in Cartesian or polar diagrams and a video animation based on a “ship motion viewer”. The process provides valuable insights by varying different sea state specific parameters in the optimisation process and serves as a valuable support of model experiments.

Seegang_RAO_ZSeegang_RAO_PitchSeegang_Polarplot

 

Context Related References / Research Projects

[1] Fröhlich, M.: Experimentelle und rechnerische Analyse von Slammingbelastungen im Seegang, Ermittlung von Koeffizienten zur Abschätzung von Slammingbelastungen, SVA-Potsdam, 16.02.2000
[2] Fröhlich, M.: Ermittlung der Wasserübernahme bei Schiffen im Seegang mit Hilfe der Anwendung moderner Ultraschalltechnik, 1. SVA-Forschungsforum, Potsdam, 31. Januar 2008
[3] Fröhlich, M.: Wasserübernahme und parametererregte Rollschwingungen bei Schiffen im Seegang, Mitgliederversammlung, Verein zur Förderung der SVA e.V., 18. Dezember 2008